OPERATIONS - Trainee Operator

Job Purpose:

To ensure smooth operation, preventive maintenance, and quick breakdown maintenance of mechanical and basic electrical equipment in a starch manufacturing plant to achieve uninterrupted production.

Key Responsibilities:

1. Preventive & Routine Maintenance

• Perform scheduled preventive maintenance of:
  • Pumps, motors, gearboxes, conveyors
  • Centrifuges, dryers, screens, separators
• Lubrication and inspection of rotating equipment
• Maintain maintenance records and checklists

2. Breakdown Maintenance

• Attend equipment breakdowns promptly
• Diagnose mechanical faults and resolve issues
• Replace worn-out parts (bearings, belts, seals, etc.)
• Minimize downtime and ensure quick restoration of operations

3. Equipment Handling

• Assist in installation and commissioning of new machines
• Carry out alignment, fitting, and assembly work
• Support plant shutdown and startup activities

4. Utility Maintenance

• Assist in maintenance of:
  • Boilers, compressors, and pipelines
  • Water systems and steam lines
• Ensure leak-free and efficient utility systems

5. Safety & Compliance

• Follow all safety rules and SOPs
• Use proper PPE during maintenance work
• Maintain housekeeping in work area
• Report unsafe conditions immediately

6. Documentation

• Maintain logs of maintenance activities
• Update job cards, breakdown reports, and spare usage
• Assist in inventory control of spares

Education & Qualifications:

• ITI (Fitter / Turner / Mechanic / Electrician preferred)
• Basic knowledge of mechanical and electrical systems

Experience:

• 1–5 years of experience in:
  • Starch, food processing, chemical, or manufacturing industry
• Freshers with strong technical skills may be considered

Technical Skills:

• Knowledge of rotating equipment and plant machinery
• Basic electrical troubleshooting (motors, panels)
• Understanding of preventive maintenance practices
• Ability to use hand tools and measuring instruments

Behavioral Skills:

• Good problem-solving ability
• Team player with discipline
• Willingness to work in shifts
• Ability to handle pressure during breakdowns

Working Conditions:

• Plant-based role with exposure to dust, noise, and heat
• Shift duty (Day/Night rotation)
• Physical activity required

Key Performance Indicators (KPIs):

• Equipment uptime
• Breakdown response time
• Preventive maintenance adherence
• Safety compliance