Roquette Frères

ROQUETTE is the world’s largest producer of polyols, sorbitol, maltitol, mannitol, xylitol. One of Europe’s most advanced suppliers of native and modified starches, sweeteners including maltodextrins for the food, pharmaceuticals cosmetics, biochemistry, paper, corrugated board and animal nutrition industries.

ROQUETTE is the world’s largest producer of polyols, sorbitol, maltitol, mannitol, xylitol.ROQUETTE is the world’s largest producer of polyols, sorbitol, maltitol, mannitol, xylitol.

ROQUETTE is the world’s largest producer of polyols, sorbitol, maltitol, mannitol, xylitol.

ROQUETTE : world’s leader of polyols - an extensive range of high-quality starch derivatives for the whole industry
Roquette's Addresses Group around the world :  ROQUETTE : world’s leader of polyols - an extensive range of high-quality starch derivatives for the whole industryAddresses: ROQUETTE : world’s leader of polyols - an extensive range of high-quality starch derivatives for the whole industryQuick access: <H1>ROQUETTE is the world’s largest producer of <A href="/fr/products/polyolsmaltitolmannitolsorbitolxylitol.htm" title="Roquette's Polyols : Sorbitol, Mannitol, Maltitol et Xylitol">polyols, sorbitol, maltitol, mannitol, xylitol</A>.</H1>
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» Home > Products > Hi-cat
 
HI-CAT®HI-CAT® : Starch in the paper industry

Starch in the paper industry

For more than twenty years, Roquette has been supplying wet end, size press and coating starches for the paper industry. Roquette's particular speciality is the production and application of wet end cationic starches.

Cellulose fibres and filler particles normally have a negative polarity when in a water suspension, giving  them a natural affinity for cationic starch. By the process of etherification, starch molecules can be given a positive charge, i.e by cationiazed. Roquette sells a very wide range of cationic starches under its trade mark of HI-CAT®.

Use of HI-CAT® enables better fibre retention to be obtained as well as improving paper strength properties. The large number of HI-CAT®grades which are readily available means that the best product can be selected for each specific application.

Improvement of fibre and filler retention

All papermaking materials suspended in water possess some degree of surface charge. For cellulose fibres this charge (zeta potential) varies between-20mV and-30mV depending on the type of fibre, its chemical treatment and degree of refining. The zeta potential of a furnish is also influenced by the filler used, for example a suspension of china clay particles in water as a zeta potential of between - 25mV and - 30mV ( the exact value depending on the particle size distribution).

Because like charges repel each other , the zeta potential has a strong influence on the flocculation and settling characteristics of a furnish. This repulsive force can be neutralized if positively charged groups are attached to the surface of the particles. HI-CAT® cationic starch operates essentially in this manner.

HI-CAT® molecules attract negatively charged particles to themselves to the long cellulose fibres. In the laboratory it is possible to fix up to 4% HI-CAT® onto papermaking fibres. At the lower addition levels which are normally used, 100% HI-CAT® retention is obtained.

Paper strength improvement

HI-CAT®, being completely retained in the sheet, substantially improves the mechanical properties of the finished paper. The high retention of HI-CAT® cationic starch improves both fibre/fibre and fibre/filler bonding. The fines distribution in the sheet is far more uniform because the fines are fixed to the fibres during sheet formation. The resulting paper is less two sided ,stronger and the printing properties are significantly improved. By using HI-CAT®, a paper with superior strength properties can be produced in particular HI-CAT® :

  • Increases breaking length
  • Increases bursting strength
  • Increases internal bond strength (Scott Bond)
  • Improves printability (I.G.T., Dennison)

Preparing HI-CAT® solution in the mill

HI-CAT® cationic starches are available in either pregelatinised cold water soluble form (HI-CAT® C.W.S) or as a cook-up product. HI-CAT® C.W.S can be added directly to the pulper or it can be pre-dissolved for addition closer to the paper machine. A tank equipped with a good agitator is required for the preparation of solutions of HI-CAT® C.W.S .Normally, a 5% solution is prepared and, to ensure a complete solubilisation, 20-30 minutes must be allowed before sending this solution  to the paper machine . Cook-up cationic starches are supplied in the form of a white powder which is insoluble in cold water. This type of cationic starch must be cooked in hot water before it can be used. The cooking operation is extremely important because the beneficial effects of the cationic starch are not attainable in less it is completely dissolved.
The use of HI-CAT® permits either the quality of the final product to be improved or a product of the same standard to be produced at a lower cost to the mill.
By increasing the filler content of a paper it is also possible to improve the drying efficiency of the paper machine , leading to increasing productivity.
HI-CAT cationic starches are used to manufacture a wide variety of papers. The choice of which particular grade of HI-CAT® should be used is determined by the physicochemical conditions encountered in the paper machine in question.

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